Relief Hole Sheet Metal
As per sheet metal design thumb rules the depth of bend relief should be greater than or equal to the inside bend radius of the bend and the width of the bend relief should be the same as the sheet metal thickness or more.
Relief hole sheet metal. Sheet metal parts may have sharp corners but designing a fillet of the material s thickness will make parts more cost effective. The previous notches can be used with a large bend radius if a relief hole or slot is used in the corner see bend reliefs. For example if you make a partial flange as above using all the defaults the software makes relief cuts at the end of the bends as shown to the right. In the corner relief propertymanager under scope select the sheet metal body to which to apply the corner relief.
In general a minimum bend relief is equal to the material thickness plus the inside bend radius. Synchronous sheet metal is pretty cool even cooler than just normal synchronous modeling if you ll excuse that word. Bends in sheet metal are manufactured using sheet metal brakes. A 1 degree tolerance on all bend angles.
Sweet relief how to avoid hole distortion in sheet metal parts sheet metal fabrication is an excellent method of making mechanical parts especially support brackets. The edge of a hole is the radius of the curl plus the material thickness. If no relief distance is called out on the print and you are using a large bend radius with this type of notch then to be safe use a minimum distance of the material the bend radius. Grain structure in the metal sheet is critical for avoiding cracks in sheet metal parts with lugs or tabs that are cut on.
They tend to be cheap light strong and easy to pack and ship. The minimum width of a bend relief is one material thickness or 1 50 mm 0 06 inch. In this article i explain how to avoid hole distortion in sheet metal parts. Relief cuts help parts avoid overhangs and tearing at.
Under corners click collect all corners to list all corners in the sheet metal body. When sheet metal makes a transition from a bend to a flat surface or to another bend it tends to rip and tear. You can add a corner relief to a single sheet metal body. Sheet metal parts with a minimum of 0 9mm to 20mm in thickness can be manufactured.
Bend relief and collars near pierced areas strengthen sheet metal parts. To eliminate this a bend relief is added so the edge of the sheet metal is perpendicular to the bend. In low carbon steel sheet metal the minimum radius of a bend should be one. Click corner relief sheet metal toolbar or insert sheet metal corner relief.