Sheet Metal Dimple Dimensions
Others are original hammerfab designs.
Sheet metal dimple dimensions. Our dimple dies are cnc machined from 4140 heat treated steel unless noted otherwise. Punch flare tools will punch the hole and flare material up to 16 gauge mild steel in one operation. Design for manufacturability sheet metal guidelines bends for the ease of manufacturing multiple bends on the same plane should occur in the same direction. By adding a bunch of flared holes to a piece of steel or aluminum you can strengthen it significantly.
Following all sheet metal design guidelines is very difficult in the complex part. Avoid large sheet metal parts with small bent flanges. Eastwood 5 pieces sheet metal dimple die kit set hole flares to create flares with machine. Make heavy parts lighter.
Mophorn 10 ton 1 2 to 2 hydraulic knockout punch driver tool kit electrical conduit hole cutter set ko tool kit with 6 dies hole complete tool knockout punches. In low carbon steel sheet metal the minimum radius of a bend should be one half the material thickness or 0 80 mm. Dimple dies have 4 main uses. Pop dimple die 3 32 p n 5102d 3 32 this product is a clever way to set dimple in sheet metal using a pop riveter.
5 0 out of 5 stars 3. Most common in the current market for experimental aluminum homebuilt aircraft are the 100 and 120 dimple dies for the 30 or 1 8th hole size. The minimum distance between two counterbores is eight times the material thickness. By stiffening parts up with three dimensional flares you can use thinner materials.
The diameter of a dimple should be no more than 6 times the material thickness. Usually ships within 6 to 10 days. This helps in delivering the product at low cost and faster timelines. In low carbon steel sheet metal the minimum radius of a bend should be one half the material thickness or 0 80 mm 0 03 inch whichever is larger counterbores.
For the thinner sheet metal under 040 or so dimple dies are used. By punching a bunch of holes in a bracket you can significantly increase the airflow through it. Just place both halves on the sheet metal insert in your riveter and squeeze to form a perfect dimple. For tear drop hems the inside diameter should be equal to the material thickness.
The proper size hole must be drilled beforehand. Sheet metal design guidelines are followed to design quality sheet metal enclosures. Dimple dies will work in material as thick as 1 8 inch chrome moly steel and are meant to be used in an ironworker or press. Hems are used to create folds in sheet metal in order to stiffen edges and create an edge safe to touch.
Avoid large sheet metal parts with small bent flanges. Therefore exceptions can be there for complex features design. All of them are designed to make your sheet metal stand out with a little more strength and detail than before. Some of our dimple dies are similar to the ones you would see on older cars from the 30 s and 40 s.